粉末噴涂設配系統
熱靜電粉末噴涂設施設備(噴鋅機,噴鋁機,噴鋅鈦鎂鋁合金屬機)產品
Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying injection machine spraying zinc alloy machine) series
·熱靜電粉末靜電涂裝產品系列步驟:以某一熱媒將靜電粉末靜電涂裝用料(線纜或粉材)電加熱,吸熱的用料建成熔融或半熔融方式的水分子,等水分子以縮短新鮮空氣為和動力以千萬的速度快震蕩并磨合在基人體面上方,建成具備著千萬形態的靜電粉末靜電涂裝層。
·以能提供熱媒的不一樣,可以分成助燃法和電熱器法。前面的涉及到助燃烈焰噴塑工藝、爆款噴塑工藝及高速的烈焰噴塑工藝(HVOF);后面例如電弧放電靜電噴漆制作工藝及等陰陽鐵鐵離子靜電噴漆制作工藝(又分過熱蒸汽等陰陽鐵鐵離子靜電噴漆制作工藝與水穩等陰陽鐵鐵離子靜電噴漆制作工藝)。靜電噴漆制作工藝制作工藝對涂覆生產關鍵不良影響的是靜電噴漆制作工藝室溫因素(嚴要求的說,是溶滴波動基豬體面時的室溫因素)和溶滴波動外層的高速度。
·斯特爾熱粉末噴涂工藝料程序常見用作塔桿、燈桿、橋面、水閘們、油船等結構的件大大小高效防水及造紙助劑烘缸、打印輥、曲軸等軸類的表明受到磨損的粉末噴涂工藝料修護,還常用作電容器、電瓷行業領域的電極片粉末噴涂工藝料等。
·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.
·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.
·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.
◆金屬涂層用途 Coating function
遵循原則法國F.N.LONGO對熱噴塑涂覆的分類別的辦法,涂覆按作用可氛圍:
1、耐變形損金屬鍍層。比如抗黏住變形、外層困倦變形金屬鍍層和耐沖濁金屬鍍層。這之中一些情況發生還會有抗低溫制冷的效果(<538C)摩擦和抗較高溫度(538~843C)磨損情況涂覆之分。
2、耐熱抗脫色金屬金屬涂層。此種金屬金屬涂層這之中包括持續高溫全過程(這之中有脫色熱場、侵蝕性有機廢氣氣體、超出843℃的沖蝕及熱障)和熔融合金金屬過程中 (至少有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所軟件應用的涂膜。
3、抗時尚和浸漬銹蝕涂覆。時尚銹蝕其中包含化學上的工業氣體、鹽性氣體、田野氣體等可能會導致的銹蝕;浸漬銹蝕其中包含食用惠陽、非食用惠陽、熱惠陽、蒸餾水、化學上的和面制品制造等可能會導致的銹蝕。
4、電導和阻值涂覆。這種涂覆用以電導、阻值和屏避。
5、還原圖片尺寸納米納米涂層。這納米納米涂層用以鐵基(可鉆削與可銑削的冷軋鋼和耐蝕鋼)和有色板塊塑料(鎳、鈷、銅、鋁、鈦及我們的耐熱合金)材質。
6、物理零配件開距管理涂覆。此種涂覆可磨。
7、耐巧妙化學上反應耐侵蝕表層。巧妙化學上反應耐侵蝕也包括多種多樣酸、堿、鹽,多種多樣三聚氰胺樹脂物和多種多樣巧妙巧妙化學上反應媒介的耐侵蝕。
Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.
1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).
2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).
3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.
4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.
5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).
6. Mechanical components clearance control coating.The coating can be ground.
靜電噴涂設備系類
◆車輛特別 Product features
穩定弧光涂裝工藝機也是我集團研發聯合開發的另外一種廠品。它是以電產生弧光為熱原,將合金絲融化,以降低冷空氣做出霧化吸入及降溫,將需涂裝工藝用合金絲吹成微細粉末,穩定噴向要經過預工作工件產品表皮,才能得到理想的耐磨涂層。
High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.
◆符合范圍之內 Applicable scope
1. 高壓鐵塔、中介、水閥門、國際船舶等鋼設計噴鋅噴鋁防蝕。
2. 造紙廠烘缸、彩色印刷輥、曲軸等工件產品表面上變形的靜電噴涂修補。
3. 電解電容、電瓷業的金屬電極靜電噴涂等。
4. 蒸氣鍋爐四管、制粉系統化(排風機風輪及蝸殼)、輥子、烘缸、軸類、黑色防靜電鑷子等防磨防腐處理噴塑層。
1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.
2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .
3. Capacitance, electroceramics electrode coating industry.
4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.
機器人型號Model |
STR-400 |
STR-400A |
STR-250-D |
復制粘貼電壓值Input voltage |
3相AC380V、50Hz | ||
載荷系數的輸出公率Rated output power |
18kw |
13kw |
7kw |
固定電壓Rated current |
400A |
300A |
250A |
傳輸交流電壓Output voltage |
21~45V |
18~42V |
14~36V |
阻抗率Load rate |
60% | ||
工作電壓控制級數Voltage regulation series |
粗、細調各3檔、共9檔 | ||
外形長度Envelop dimensions |
600×460×850 | ||
自重Weight |
215kg |
195kg |
140kg |
隔熱等級劃分Insulation class |
E |
◆基本技術工藝性能指標 Main technical parameters
靜電粉末噴涂資料 Spray materials |
橡膠線尺寸 Wire diameter(mm) |
經常用本職工作瞬時電流 Common working current(A) |
負載線電壓 load voltage(V) |
所用水汽帽口徑規格的 Choose air hat caliber(mm) |
靜電粉末噴涂成功率 Spraying efficiency(kg/h) |
鋅絲Zinc wire |
1.2-3.0 |
80-210 |
18-30 |
6-8 |
32 |
鋁絲Wire |
1.2-3.0 |
120-240 |
25-38 |
6-8 |
30 |
金屬絲Copper wire |
2.0 |
150-200 |
35-40 |
7-8 |
18 |
高高碳鋼絲High carbon steel wire |
2.0 |
150-220 |
10-44 |
8 |
21.5 |
不銹鋼裝飾管線Stainless steel wire |
2.0 |
150-220 |
10-44 |
8 |
32.5 |
鋅鋁Zinc, aluminum |
1.2-2.0 |
80-110 |
18-28 |
7 |
19-28 |
鉛錫鋁合金絲 Lead-tin alloy silk |
1.2-3.0 |
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本套產品由快速路弧光焊接噴槍、弧光焊接噴砂開關電源形成。另需智能化產品:大汽再空壓機、大氣濾芯、放絲盤架。
This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.
暖空氣水壓 Air pressure |
放入電源開關 Input power |
傷害工率 Output power |
輸出精度負載相電壓 Load voltage output |
電源適配器單重 Power weight |
調控電壓電流 Adjusting voltage |
>0.5Mpa |
380V(單相)50HZ |
16KW |
18-44V |
178kg |
0-24V |
進行分離式式電氣控制氣、電轉換開關,運營更快捷,可構建長路程登高作業題。
激光束航空效率達420m/s之上。
心軸氣旋線速度達600m/s。
金屬涂層積累率多于75%。
The one-piece electric control pneumatic, electric switch, the operation more
convenient, may realize the long distance race homework.
The speed of 420 particles m/s above.
Axial flow speed of 600 m/s.
Coating deposition rate of more than 75%.
噴槍重量體積 Gun weight |
水汽壓力差 Air pressure |
氣需求量 Air consumption |
送絲的引力 Send silk gravity |
控速范圍之內 Speed range |
輸出額定電壓 Input voltage |
2.65kg |
>0.5Mpa |
>1.85m3/min |
>8kg |
有級調壓 |
≤24V(電流) |
噴漆設配款型
1、電弧焊接噴涂工藝機最主要的采用鋼組成的大空間計算防潮及磨壞或生產制造犯錯的機械部件從表面修復工具和化學合成電解電容導電金屬涂層等。
2、具體涂裝板材:鋅、鋁等。
3、依照差異工程環境具體條件的生產制造需用,該電孤噴槍可放置在設備上對條件的大工件的參與噴漆。
4、常用拉式弧光噴槍,推式弧光噴槍也能令用。
5、該電源線將噴槍工程掌握、送絲調速器、氣態壓縮空氣管集這身是完美的焊弧噴粉末噴涂機。
1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.
2、Main spraying materials: zinc, aluminum, etc.
3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.
4、It can be used to pull type arc gun, also in push type arc gun.
5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.